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Automotive & Motorsports Thermal Solutions

Superior Thermal Exchange

Enhanced surface area density to volume ratio results in significantly higher thermal exchange performance, ensuring efficient heat transfer for your critical applications.

Optimized Flow Efficiency

Micro-structures and complex internal geometries ensure low pressure drop, enhancing system performance through efficient, smooth fluid flow and optimal heat transfer.

Lightweight
Design


Monolithic designs not only significantly reduce overall weight but also simplify maintenance with fewer parts to manage, streamlining system serviceability.

Adaptable
Geometry


Morphed topology offers unmatched design freedom. Tailored to fit available spaces, providing flexibility in form factor and enabling seamless integration into a wide range of systems.

Latest Product

Conflux’s Water Charge Air Cooler

Our ultra-high performance WCAC delivers significant reductions in core volume, air-side pressure drop and weight.

When benchmarked against the leading microtube WCAC, for the same heat transfer we saw:

82% reduction in water side pressure drop
39% reduction in wet weight
24% reduction in air-side pressure drop
15% smaller core volume

How could improvements like these help your team?

Heat exchange solutions for the automotive industry

As the automotive and motorsports industries accelerate towards electrification and innovation, the significance of advanced thermal technologies, particularly heat exchangers, becomes increasingly critical. Heat exchangers play a pivotal role in optimizing the performance of vehicles, ranging from traditional combustion engines to the advanced battery systems powering electric vehicles (EVs), and are especially vital in the high-demand context of motorsports.

We’ve driven innovation from our team's lineage in Formula 1 into proven motorsport, hypercar, and high automotive applications by leveraging cutting-edge technologies and pioneering design methodologies to ensure optimal operating temperatures, efficiency, safety, and durability under the most rigorous conditions. We aim to meet the elevated performance demands of modern vehicles and racing platforms.

Explore our solutions and discover how we're driving the future of automotive and motorsport excellence with our additive manufacturing heat exchangers.

Automotive Applications

Speak with us to discuss thermal solutions for engine cooling, battery cooling, oil cooling, transmission cooling, brake cooling, motor cooling, heating & air conditioning, power electronics cooling for:

  • Electric & Hybrid
  • Motorsports
  • Hypercars/Supercars
  • Internal Combustion Engine
  • Heavy-Duty & Off-Road
  • Commercial Vehicles & Buses
  • Industry Auto Motorsports
    Industry Auto EV
    Industry Auto Hypercar

    Benefits of Additive Manufacturing in Automotive

    The motorsport industry has been an early adopter of additive manufacturing. For over a decade, many motorsport teams have harnessed this technology and its ability to advance prototyping and design innovation in compressed time frames.

    In the automotive industry, AM has created new opportunities for lighter and safer product designs with shorter lead times. with many OEMs (Original Equipment Manufacturers) using AM for prototyping.

    • Higher Performance
      through a combination of AM-enabled three dimensional surface geometries and an ever present drive for thinner walls.
    • Lighter Weight
      offering first order efficiencies for both motorsport and automotive.
    • Smaller conformal shapes
      that offer packaging options unobtainable with traditional manufacturing
    • Part consolidation
      the amalgamation of components and sub-assemblies have positive impacts on the entire supply chain from ordering to handling, storage and dispatch of finished articles.

    INNOVATIONS IN EV COOLING SYSTEMS FOR POWERTRAIN PERFORMANCE

    Dive into the world of electric vehicle thermal management with our comprehensive eBook, "Cooling the Future: Innovations in Electric Powertrain Thermal Management." This essential guide is your key to understanding the cutting-edge technologies shaping the future of EV cooling.

    By downloading this eBook, you'll gain insights into:

    • The most innovative battery thermal management solutions.
    • Advanced motor cooling techniques using cartridge heat exchangers.
    • The unique challenges and solutions in cooling hydrogen fuel cells.
    • An in-depth look at how phase change technology is revolutionizing cooling.
    • The unparalleled advantages of additive manufacturing in creating cooling devices.

    Enhance your understanding of EV thermal management by downloading our eBook now.

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