Download our free eBook: Innovations in EV Cooling Systems for Powertrain Performance

Electric Vehicles Thermal Solutions

Superior cooling solutions for electric vehicles, designed by additive manufacturing

Superior Thermal Exchange

Enhanced surface area density to volume ratio results in significantly higher thermal exchange performance, ensuring efficient heat transfer for your critical applications.

Optimized Flow Efficiency

Micro-structures and complex internal geometries ensure low pressure drop, enhancing system performance through efficient, smooth fluid flow and optimal heat transfer.


Monolithic designs not only significantly reduce overall weight but also simplify maintenance with fewer parts to manage, streamlining system serviceability.


Morphed topology offers unmatched design freedom. Tailored to fit available spaces, providing flexibility in form factor and enabling seamless integration into a wide range of systems.

Electric vehicles and additive manufacturing

The possibilities of what additive manufacturing (AM) can deliver in terms of design, performance and production are now being investigated by electric vehicle (EV) manufacturers around the world. 

With the design flexibility that AM enables, EV manufacturers can achieve lighter weight and more compact heat exchangers. Time from design to build is substantially decreased, allowing for rapid prototyping straight into reliable serial production. 
Electric vehicles require both cooling and heating to maintain battery temperatures at the optimum window to ensure performance and range.  Additive manufacturing opportunities for thermal control in EV is a topic we discuss in this article

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Partner with Conflux to realize these AM benefits:

  • Higher Performance through a combination of AM-enabled three dimensional surface geometries and an ever present drive for thinner walls
  • Lighter weight offering first order efficiencies for both motorsport and automotive
  • Smaller / conformal shapes that offer packaging options unobtainable with traditional manufacturing
  • Part consolidation - the amalgamation of components and sub-assemblies have positive impacts on the entire supply chain from ordering to handling, storage and dispatch of finished articles

    Learn more about our Cartridge, a compact 3D printed heat exchanger ideal for transmission cooling applications


Dive into the world of electric vehicle thermal management with our comprehensive eBook, "Cooling the Future: Innovations in Electric Powertrain Thermal Management." This essential guide is your key to understanding the cutting-edge technologies shaping the future of EV cooling.

By downloading this eBook, you'll gain insights into:

  • The most innovative battery thermal management solutions.
  • Advanced motor cooling techniques using cartridge heat exchangers.
  • The unique challenges and solutions in cooling hydrogen fuel cells.
  • An in-depth look at how phase change technology is revolutionizing cooling.
  • The unparalleled advantages of additive manufacturing in creating cooling devices.

Enhance your understanding of EV thermal management by downloading our eBook now.

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Electric vehicle thermal applications

Battery thermal management 
Powertrain cooling
Transmission cooling
Motorwinding cooling 

HVAC heater
Heatsink / vapour chamber
Cold plate

Oil / water heat exchanger
Liquid/liquid heat exchanger
Air/Liquid heat exchanger
Electric vehicle heat exchanger

How additive manufactured cold plates improve thermal performance for Advanced Air Mobility

At the heart of these electric Vertical Take Off and Landing (eVTOL) vehicles lies the electric powertrain. This consists of a lithium-ion battery along with high performance motors and inverters which generate the necessary lift and propulsion. There are a variety of different powertrain concepts currently being developed, however they all share the same thermal management challenges that come with high power and high voltage electronics.

Read the article

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