Aviation

Delivering advanced heat transfer technology to enhance performance and reliability in critical aviation applications, from advanced air mobility and next-generation propulsion to commercial aviation systems.

Aviation Thermal Applications

Address weight challenges and meet rapid development timelines with AM heat exchangers.

Advanced Air Mobility

In advanced air mobility, thermal management is crucial for optimising performance and range. It regulates temperatures in electric and hybrid aircraft systems, ensuring efficient energy use while protecting sensitive components during urban operations and varying flight conditions.

Next Generation Propulsion

Thermal systems in next-generation propulsion technologies are designed to enhance efficiency and performance. They manage heat in innovative powertrains, including electric and hybrid designs, ensuring optimal functioning under extreme operational conditions while minimising environmental impact.

Commercial Aviation

In commercial aviation, effective thermal management is essential for passenger comfort and aircraft efficiency. It regulates cabin temperatures, manages engine heat, and protects critical components, enhancing overall performance and safety during flights across diverse climates.

Aviation Heat Exchangers

Cold Plate Heat Exchanger

image of an Intercooler / Charge Air Cooler Heat Exchanger

Intercooler Heat Exchanger

Air-Cooled Heat Exchanger (ACHE)

Discover advanced heat exchangers tailored for aviation and aerospace, including air-cooled systems, ram air heat exchangers, fuel/oil coolers, and battery thermal management solutions. Engineered for advanced air mobility, next-gen propulsion, and commercial aviation, these technologies deliver superior thermal performance, enhanced efficiency, and reliability. Ideal for eVTOLs, hybrid-electric propulsion, and traditional aircraft systems, our heat exchangers ensure peak performance under demanding operational conditions, meeting the rigorous standards of modern aerospace innovation.

Conflux offers ultra-thermal efficiency in compact & lightweight forms for:

Propulsion System Cooling (Next-Gen & Conventional)

Advanced thermal management for jet, turboshaft, hydrogen, hybrid, and battery-electric propulsion systems.

Transmission & Gearbox Cooling

Compact, high-performance cooling for improved efficiency and durability in drivetrain components.

Environmental & Avionics Cooling

Precision cooling solutions for stable avionics performance and efficient environmental control.

Power Electronics Cooling

High-efficiency heat exchangers to manage thermal
loads in critical power electronics systems.

Discover how Conflux designed an AM cold plate for next gen aviation battery cooling

Download the case study today

Additive Manufacturing Heat Exchanger Features

Experience unparalleled performance with Conflux heat exchangers. Our innovative approach redefines what’s possible in thermal management, offering four key advantages to elevate the performance of the most demanding aerospace systems.

High thermal efficiency

Boosts aircraft performance through superior heat dissipation.

Aerodynamic integration

Designed to seamlessly fit within airframes for enhanced fuel efficiency.

Durability

Built to endure high-pressure, high-altitude conditions.

Weight reduction

Lightweight construction supports fuel economy and payload maximization.

We’re excited to work with Conflux, whose reputation for delivering at Formula 1 speed combined with AS9100D manufacturing and quality certification will be critical in enabling Vertiia to become the world’s first long-range passenger-capable hydrogen VTOL. Working together, we are pioneering a future where clean energy and cutting-edge engineering drive the aviation industry towards a greener and more sustainable future.

Simon Coburn Hydrogen Systems Engineer, AMSL Aero

Ready to discuss your aviation thermal challenges?

At Conflux, we are redefining thermal management in the aviation industry with innovative heat exchange solutions. From improving efficiency in next-gen propulsion systems to enhancing battery cooling for VTOLs and optimizing fuel systems in commercial aircraft, our technology addresses the sector's toughest challenges. Schedule a meeting to explore how our advanced solutions can elevate your performance, reduce operational costs, and give you a competitive edge in aerospace innovation.

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FAQs

What type of 3d printed aviation heat exchangers can Conflux produce?

Conflux is able to design and additive manufacture the following:
Fuel oil heat exchangers, precoolers, liquid-to-gas recuperators, cryogenic heat exchangers, oil coolers, gearbox oil-to-air heat exchangers, rotorcraft transmission coolers, hydraulic oil-to-air heat exchangers, air cycle ECS heat exchangers, vapor cycle heat exchangers, ram air heat exchangers, air-to-air recuperators, liquid cold plates, air-to-liquid heat exchangers, waste heat recovery heat exchangers, phase change heat exchangers.