Oil-to-Liquid Cooling for High-Performance Powertrains 

The Conflux high performance oil cooler is engineered for high-performance automotive and motorsport powertrains that demand stable lubricant temperatures, seamless integration, and long-term reliability. Developed using advanced additive manufacturing and validated through CFD and lab testing, balancing component protection, efficiency, and packaging constraints.

High-Performance Automotive

Conflux high performance automotive oil coolers provide performance vehicle manufacturers and OEMs with tailored oil-cooling solutions that protect engines, transmissions, and e-axles under sustained high loads and high ambient temperatures. A configurable, additively manufactured oil cooler core simplifies integration into complex powertrain and chassis architectures, enabling consistent oil temperature control over endurance road use, improving efficiency, and extending service life for hypercars and performance road vehicles.

Motorsport

In modern motorsport, oil temperature stability is critical to powertrain durability, lap-time consistency, and finishing races under cost-cap and homologation constraints. Conflux motorsport oil coolers are tuned for extreme duty cycles, where controlled oil temperatures preserve film strength, reduce thermal degradation, and sustain lap-after-lap performance in GT, prototype, rally, and time attack programs. With lightweight, additively manufactured construction and precision configurability to manage pressure drop and heat rejection, race teams gain the balance of speed, reliability, and regulatory compliance required in contemporary high-performance racing.

Request the Conflux Oil Cooler data sheet to see detailed performance metrics.

Configurable Oil Cooler Designs for Any Powertrain

Conflux high performance oil coolers are readily adapted for seamless integration into high-performance engines, transmissions, and e‑axles across automotive and motorsport programs. Additive manufacturing allows ports, interfaces, and manifolds to be printed directly around the Conflux Core™, creating a compact, plug‑and‑play motorsport oil cooler assembly that connects both oil and coolant circuits in a single monolithic unit.

Internal geometries are fully configurable, enabling tailored fluid paths that balance heat transfer, pressure drop, and packaging to each powertrain’s performance targets and boundary conditions. This design flexibility accelerates development, reduces overall program cost, and delivers oil‑cooling systems that perform reliably in demanding racing and high‑performance road environments.

Conflux oil cooler cartridge for the Pagani Utopia

Why Choose Conflux Oil Coolers?

 

Conflux Oil Coolers deliver race‑proven oil temperature control using advanced additive manufacturing to maximise heat transfer, minimise pressure drop, and reduce mass within tightly packaged powertrains. Offered as off‑the‑shelf cores and configurable oil cooler assemblies, they are engineered for the most demanding automotive and motorsport environments, combining optimised geometry, compact integration, and production‑ready reliability to give programs a clear, repeatable durability and performance advantage.​

Adaptable Form Factor

Rapidly customised to modern engine, transmission and e‑axle envelopes, extracting heat as close as possible to its source.

Tailored Core Geometry

Conflux Core™ geometries can be tuned to suit oil properties, maximising heat transfer while meeting strict oil‑side pressure drop targets.

Seamless Integration

Ports, ducts, mounts and sealing features can be printed monolithically into the cooler, reducing plumbing, leak paths and assembly time.

Embedded with Conflux Core™

The Conflux Core™ is our proprietary internal geometry developed through additive manufacturing. It combines ultra-fine structures and tunable flow paths to deliver high-efficiency heat transfer, controlled pressure drop, and system-specific adaptability. The Conflux Core™ is the foundation that makes compact, lightweight, and production-ready cooling possible.

Maximised Heat Transfer in Compact Designs

The Conflux Core™ is engineered to deliver superior thermal exchange efficiency within tight packaging constraints by leveraging ultra-fine fin geometries for exceptionally high surface area density.

Tailored Performance for System Requirements

Fin density and geometry can be adjusted to balance pressure drop with heat rejection, ensuring consistent fluid distribution and avoiding maldistribution common in conventional cores.

Higher Thermal Effectiveness

Counterflow configurations provide significantly greater thermal effectiveness compared to parallel-flow designs, enabling improved energy recovery and overall system optimisation.

Lightweight, Compact, and Scalable

Beyond raw performance, the Conflux Core™ reduces system mass and volume, creating new design freedoms for motorsport and high-performance auto applications. Its scalable, adaptable architecture forms the foundation for next-generation thermal management.

Serial Production Ready

Conflux Production System, our vertically integrated platform, transforms high-performance oil coolers from bespoke motorsport solutions into scalable serial production components for automotive manufacturers. Our configurable, production-ready designs enable rapid adaptation to different specifications and packaging constraints, making serial production seamless and cost-effective.

Production-Ready Quality

Our oil coolers undergo rigorous validation including pressure testing, vibration testing, and thermal cycling to ensure proven durability under extreme conditions. This comprehensive testing regime backed by our AS9100D and ISO9001 certifications reduces the risk of field failures and supports long-term reliability requirements.

Accelerated Development Cycles

Conflux Production System (CPS) eliminates traditional tooling requirements and reduces development timelines by up to 60% compared to conventional manufacturing methods. This enables rapid iteration from concept to production-ready components, allowing automotive manufacturers to respond quickly to design changes, performance optimization requirements, or regulatory updates without the delays and costs associated with tooling modifications. Teams can validate and refine designs through multiple prototyping cycles within weeks rather than months, significantly reducing program risk and accelerating time-to-market.

Superior Value Through Performance

Conflux oil coolers deliver exceptional cost-effectiveness by providing significantly enhanced cooling performance at competitive pricing. The substantial improvements in pressure drop reduction, thermal efficiency, and weight savings translate into measurable power gains and operational benefits that far exceed the initial investment. This performance-per-dollar advantage enables manufacturers to achieve superior cooling capabilities while maintaining budget targets and competitive positioning.

Let's discuss your high-performance oil cooling program.


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