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Applications

 Macro Heatsink Heat Exchange

 

 

Flexible design, rapidly configured to your requirements

Electronics cooling

Additive manufacturing enables custom electronics cooling solutions, providing precise heat management, compact designs, and improved reliability for high-density electronic components.

 Battery cooling

Additive manufactured battery coolers offer optimized thermal management, extending battery life, enhancing energy efficiency, and ensuring compact integration in electric vehicle systems.

 Electric motor cooling

Additive manufacturing allows for tailored cooling solutions for electric motors, improving heat dissipation, enhancing performance, and reducing system weight for efficient operation.

 Request cold plates

Cold plate heat sinks provide high-efficiency liquid cooling for power electronics, battery thermal management, avionics heat dissipation, and mission-critical computing. They ensure effective heat dissipation, enhancing component longevity and system performance. Common types include flat tube cold plates, serpentine channel cold plates, friction stir welded cold plates, and microchannel cold plates. Typical fluid pairings include water-to-glycol for cooling, dielectric fluids-to-water for electrical insulation, and refrigerant-to-liquid for high-efficiency thermal regulation.

Traditional cold plates rely on machined channels or bonded fins, which limit heat transfer efficiency and design flexibility. Conflux Technology leverages additive manufacturing to create advanced cold plate designs with optimized internal fluid pathways, reducing hot spots, improving flow distribution, and enhancing overall thermal conductivity. Our solutions provide greater cooling capacity in smaller footprints, improved reliability, and customized geometries for highly integrated thermal management systems.

Cold plates by Conflux

Macro Heatsink Heat Exchange

macro Heatsink Heat Exchange

macro Heatsink Heat Exchange

Features

 

 

Experience unparalleled performance with Conflux heat exchangers. Our innovative approach redefine what’s possible in thermal management, offering four key advantages to elevate the performance of the most demanding systems.

 

Superior Heat Dissipation

Direct cooling of electronic components for enhanced thermal management.

 Lightweight Construction

Reduced mass for easy integration into weight-sensitive applications like aerospace.

 Low Thermal Resistance

Precision channels reduce thermal resistance for faster heat removal.

 Scalable Design

Adaptable to various sizes and power densities for different cooling needs.

Configuration

Design for Serial Additive Manufacturing (DfSAM) allows for custom configurations that fulfill unique boundary conditions and meet any application’s performance requirements.

 

 

 

Fluid Types

Common fluids used in cold plate applications include air, water, glycol-water mixtures, refrigerants, and dielectric oils.

 

 # of Fluids

We support standard two-fluid designs and advanced, multi-fluid systems for complex thermal management and heat exchange solutions.

 

 Form Factor

Conformal heat exchangers adapt to any platform space, using additive manufacturing to create custom shapes that optimize fit and performance.

 
Materials

We work with diverse materials, including aluminum, stainless steel alloys, and nickel-copper alloys, recommending the ideal material for differing thermal applications to ensure optimal performance and durability.

 

 Build Dimension

Build capacity of up to 400mm x 300mm x 300mm onsite. For larger formats, contact us.

 

 Component Fittings

Incorporate ports, ducts, and fittings for a monolithic builds requiring less tooling and maintenance.

 

Working With Conflux

Partner with Conflux for a streamlined approach to advanced heat exchange solutions. Our process is designed to guide you from concept to optimised, high-performance outcomes.
Contact our Team
1.
Feasibility

We begin by evaluating whether an additive manufacturing heat exchanger (AM HX) will meet your thermal performance needs. Through a rough design and preliminary simulation, we provide insights into the potential success of integrating the heat exchanger into your platform, helping you make an informed decision before committing to full-scale development.

 2.
Proof of Concepts

We create a working design backed by detailed simulations and deliver a physical part. We also offer recommendations for testing the prototype to ensure it meets your operational needs. If required, we adjust the quantity of parts to suit the needs of your project.

 3.
Optimisation & Verification

We work closely with you to refine the heat exchanger design, focusing on how it will seamlessly integrate with your platform. This iterative process includes performance optimisation and operational testing to ensure the part functions as intended in real-world conditions. The goal is to achieve final design approval through collaborative, hands-on development.

 4.
Qualification

We ensure your heat exchanger meets industry qualification standards, including those related to our additive manufacturing processes. This phase focuses on producing a functional part and verifying the manufacturing process, with all requirements typically driven by your specific industry standards, ensuring readiness for production.