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Gas-to-Liquid Heat Exchangers

Air-to-Water / Water-to-Air Applications

Gas-to-liquid heat exchangers, also known as air-to-water or water-to-air heat exchangers, are critical in high-performance environments where efficient thermal management determines reliability and output. They are widely used in applications such as engine charge air cooling, exhaust gas heat recovery, avionics thermal control, cryogenic fluid conditioning, and high-temperature gas handling.

Intercoolers

Deliver optimized airflow, reduced pressure drop, and efficient charge-air cooling to enhance engine performance and reliability.

 Fuel Cell Cooling

Stabilize hydrogen fuel cell stacks by keeping temperatures within narrow operating windows, ensuring efficiency, safety, and long system life.

 Avionics Thermal Management

Regulate heat loads in avionics and power electronics, protecting sensitive aerospace systems from thermal stress and improving mission reliability.

 Radiators

Maintain stable operating temperatures through effective gas-to-liquid heat transfer, enabling durability and consistent system performance.

 Condensers / Evaporators

Provide precise thermal control and high efficiency in systems requiring phase change, from aerospace platforms to energy systems.

 High Velocity Gas Cooling

Handle fan-forced and pressurized gas streams with efficient heat dissipation in compact, lightweight formats.

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Proven Performance. Engineered Differently.

Conventional heat exchangers often face limitations in packaging, efficiency, or durability when pushed into extreme operation conditions. Conflux heat exchangers overcome these barriers by using advanced design and manufacturing methods enabled by additive manufacturing to create compact geometries that maximize heat transfer, reduce pressure drop, and improve structural integrity. Complex internal surfaces, impossible to achieve with traditional designs, allow Conflux solutions to deliver lightweight, high-performance cooling that integrates seamlessly into the most demanding systems.

Water-to-Air Heat Exchangers by Conflux

 Water Charge Air Cooler

Charge Air Cooler

Argon Gas Cooling

Performance-Driven Features

Engineered to deliver reliable thermal management in the most demanding environments. By combining advanced Design for Additive Manufacturing (DfAM) with precision engineering, Conflux heat exchangers ensure systems run cooler, lighter, and more efficiently across applications from motorsport to next-generation aerospace.

 

 

Compact Design

Lightweight and space-saving structure allows for efficient heat exchange in applications with tight space or weight constraints.

 

 Enhanced Heat Transfer

Microchannels and intricate geometries maximize surface area, significantly improving heat transfer efficiency between gas and liquid phases.

 

 Optimized Flow Paths

Customizable flow paths reduce pressure drops and flow resistance, ensuring maximum thermal performance under specific operating conditions.

 

 Durable Construction

Advanced materials and robust design ensure long-term durability, suitable for challenging and high-stress environments.

 

Configurable to Your Platform

Every system has unique boundary conditions, from packaging constraints to performance targets. Conflux heat exchangers are designed to be tailored to these requirements, offering flexible configurations that integrate seamlessly into your platform while delivering the exact cooling performance you need.
Fluid Types

Common fluids used in gas-liquid applications include air, water, glycol-water mixtures, refrigerants, and oil.

 

 # of Fluids

We support standard two-fluid designs and advanced, multi-fluid systems for complex thermal management and heat exchange solutions.

 

 Form Factor

Conformal heat exchangers adapt to any platform space, using additive manufacturing to create custom shapes that optimize fit and performance.

 
Materials

We work with diverse materials, including aluminum, stainless steel alloys, and nickel-copper alloys, recommending the ideal material for differing thermal applications to ensure optimal performance and durability.

 

 Build Dimension

Build capacity of up to 400mm x 300mm x 300mm onsite. For larger formats, contact us.

 

 Component Fittings

Incorporate ports, ducts, and fittings for monolithic builds requiring less tooling and maintenance.

 

Ready to discuss your gas-liquid heat exchange needs?

Contact us to enhance your thermal performance, durability, and system efficiency.

Schedule a discovery call

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