Our Capabilities

At Conflux, heat exchange is our core. Our proprietary technology and engineering expertise allow us to achieve performance levels beyond conventional methods. By leveraging additive manufacturing, we’re able to design and produce advanced heat exchangers that deliver optimized thermal solutions for the most demanding applications.

 

 

Design for Serial Additive Manufacturing (DfSAM)

Our Approach-Design for Serial Additive Manufacturing using CAD computer renders

Conflux develops heat exchangers specifically engineered for serial additive manufacturing, ensuring designs are not only high-performing, but also scalable, repeatable, and production-ready. This approach bridges the gap between innovation and industrial supply, enabling reliable delivery of advanced heat exchangers at volume.

Thermal Simulation

Conflux leverages advanced Computational Fluid Dynamics (CFD) and thermal simulation to predict and optimize the performance of our heat exchangers before manufacturing even begins. By simulating real-world operating conditions, from fluid dynamics and pressure drop to thermal gradients, we ensure that each design delivers maximum heat transfer and efficiency. This data-driven approach reduces development time, minimizes prototyping, and ensures every solution is validated for performance, reliability, and integration.

Testing

Testing is central to our process, ensuring every heat exchanger meets our stringent standards for thermal performance and durability. From prototype evaluation to final product validation, our testing capabilities ensure that our solutions perform reliably in even the most extreme conditions, delivering the performance our clients expect.

 

AM Quality Certification

Advanced Additive 
Manufacturing Technologylab

Quality is integral to everything we do. Our additive manufacturing processes are fully certified to meet industry standards, ensuring that each heat exchanger meets rigorous requirements for strength, durability, and performance. Our commitment to certification means that you can trust our products for critical applications.

 

Additive Manufacturing Production Process

production of heat exchange in lab environment with two men focusing on the details of the component

Our proprietary additive manufacturing process enables us to produce complex heat exchangers that would be impossible using traditional methods. Our vertically integrated production ensures precision at every stage, from material selection to final inspection, making us a leader in bringing innovative designs to market with efficiency and scale.

 

Research & Development

Research and development are at the heart of our technological advancements. Our R&D team continually explores new materials, processes, and design strategies to push the limits of what’s possible in thermal management. This commitment to innovation ensures that our heat exchangers remain at the forefront of industry trends and emerging technologies.

 

Serial Additive Manufacturing


At every stage of development, we continuously assess and refine our approach to ensure a smooth transition to production. This includes proactively identifying and mitigating potential risks, such as supply chain challenges, to support seamless scaling. Our focus is on achieving a production-ready solution that meets your specific needs, while maintaining flexibility to adapt to supply chain diversity and ensure long-term reliability.

 

Design for Serial Additive Manufacturing

Conflux leverages first principles engineering and advanced topology optimization to create high-performance heat exchangers tailored for additive manufacturing. By focusing on production efficiency and cost control, we deliver solutions that meet rigorous standards while maximizing value and scalability.

Thermal and Material Analysis

Conflux combines computational fluid dynamics, finite element analysis, and first principles engineering to deliver precise insights into heat exchanger performance. This robust approach ensures optimised thermal efficiency and structural integrity, tailored to meet specific application demands.

Serial AM Production

Conflux integrates advanced additive manufacturing, precise post-processing, and rigorous quality control to deliver high-performance heat exchangers at scale. Each step is optimised to ensure consistent quality, reliability, and efficiency in every unit produced.

Our Approach-Serial Production lab environment

Materials

Based on the heat transfer requirements of our customers and the environment the heat exchanger will be operating in, we will recommend the ideal material to achieve the best possible performance.

AlSi10Mg

An aluminum alloy that is lightweight with excellent thermal conductivity, high thermal stability, good ductility, and precise dimensional accuracy.

SS316L

A stainless steel alloy offering corrosion resistance, high-temperature stability, exceptional strength, durability, and biocompatibility.

Monel K-500

A high-performance nickel-copper alloy, valued for its excellent corrosion resistance, high strength, outstanding fatigue resistance, and reliable performance at elevated temperatures.

Meet with us.

Discover our innovative heat exchange technology.


Contact our team